Alberto Toressi, Agra

Gani Robotics takes a platform approach to build our products and turnkey solutions. Leverage our solutions to optimization the business throughout your value chain.

project details

Client: Alberto Toressi, Agra
Project Start: 15/05/2022
Product: GaniNest, GaniProjection and GaniCUT
Number of Terminals: 2
Industry: Shoes and Footwear
Client Location: Agra, India


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About the Problem

Cutting floor in leather industry is more of human intensive process with no proper indicators to get effective material utilization. Since leather is a natural product one can expect irregular profile, defects and presence of different quality areas.

Currently hides are issued to cutting floor where nester does the placement of shapes or templates manually using trial & error and by his level of experience. He then marks the leather hide with templates in place and given to the cutter. Cutter then cuts the shapes on the hide using clicking die. In some production floor step 2 and step 3 carried out by the cutter itself.

All the above activities are are carried out manually and sub-optimal. Due to this factory can’t track wastage, efficient material usages and also proper forecasting is not possible. Our GaniCRP provides the solution to semi-automate/automate the above said process by using vision based solution and nesting software.

Client’s Challenge

Out Client Alberto Toressi purhcased new CNC Knife cutting machine. But the nesting software comes with the machine is not suitable to cut leathers.

We proposed the integrate our software with new CNC cutting machine with our following solutions.

Our Approach And Solution

We proposed GaniNest solution along with GaniPattern – Import DXF Plugin, GaniNest, GaniProjection and GaniCUT.

GaniNest software is customised with respect to the client requirement and added additional features like


Photo-digitization of Patterns
Fast & Easy way to input patterns to the database


Photo-digitization of Leather
Digitization of leather hides using DSLR Camera


Automatic Nesting Station
Fully Automatic Nesting with Industry best efficiency.


Hide Projection Station
1:1 hide projection for digital die cutting using roller press


Software for Cutting Machine
Nested hide files are exported in suitable format for machine


Cut Resource Planning
Complete statistics and analysis of production data

Implementation Pictures and Videos